Flatbed
trucks bring sections of the steel poles for the barrier netting.
Total height of the highest part of the netting is 125 feet!
The
large grey tube (6"PVC) in the foreground was used as the underground
conduit for the automatic ball shooter system.
Holes
being drilled for the base sections of each barrier net pole.
Holes are minimum 3 feet in diameter and are cased (or lined)
with corrugated galvanized pipe. Each hole ranges from 18 feet
to 23 feet deep.
This is
an absolutely awesome process!
Net
pole bases being placed by the crane. Each base is placed into
the corrugated pipe and high strength concrete is poured around
it. A special vibrating tool is used to ensure that there is no
air trapped in the concrete (air in concrete can cause structural
failure).
That's part
of the batting cage, on the left.
Pole
sections are stacked by the crane. Each pole is designed for a
specific wind load and sections of the poles are stacked into
each other. This pole system was designed to slip together without
welding!
Steel
is being erected for the double deck tee structure. Each piece
of steel is coated with a special red colored primer at the factory
to inhibit rust. Once the structure is complete, the steel will
be painted with a specialty industrial paint.
The
tee structure begins to take shape. Placement of each footer for
the vertical members of the structure had to be surveyed by a
specially trained civil engineering survey crew. If the footers
are not placed properly, the steel will not fit together properly.
Double
deck tee structure being assembled. Landing area for the range
is at the right.
This
photo was taken from atop a huge mound of dirt that eventually
was shaped to become our elevated waterfall in the min-golf course.
Light
poles being erected on the second deck of the tee structure. At
this facility, the local authorities only allowed one spotlight
per pole. The remainder of the lighting for the range is made
up of a combination of berm (or ground) lighting and downrange
pole lighting.
Concrete
for the second deck of the tee structure is pumped through a special
concrete pump truck. The concrete is supported by a galvanized
corrugated metal pan which is welded to the steel frame of the
structure.
The
top deck eventually gets finished off with attractive safety railings.
Concrete
being poured for the batting cage. The batters stall concrete
has a broom finish to prevent accidental slipping. The rest of
the batting cage concrete is finished smooth to allow the baseballs
and softballs an easier trip back to the ball loader in the pit.
The
batting cage frame is made up of galvanized steel pipe of various
diameters. Each pipe is hand welded to ensure proper fit. Special
batting cage netting is then attached to the frame to keep the
balls inside the cage.
The large
pole in the center is main/center pole to support the tent style
netting.
Some
batting cages offer covered batters boxes. This is a great idea
for cage owners who want to be open all year. Batters will come
and practice more because they are out of the heat and rain.
A
miniature golf hole and pump house structure being built. The
pump house provides shelter for the electrical panel and the high
velocity water pumps which feed the fountains.
We
designed our course to be exciting and fun, but not too hard to
play. You should do the same.
Finished
batting cage with batters stall covering. Under the cover are
two 3,000 watt heaters for cold weather use. Also, two small bleacher
sections have been built for spectators.
Importantly
- for moms and dads - the waitng area outside of the batter boxes
is also covered and heated. Make it comfy - they'll stay
longer!
The
finished product at Rockwood Golf Park outside of Richmond, Virginia.
The
landing area is covered by an artificial sports turf material
that is topped with 570 tons of a special sand. The sand serves
to keep the turf in place and allow the balls to land softly.
The far left target green is sloped from seven feet high in the
back to less than one foot high in the front to allow proper visibility
from any tee station.